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John Deere Planter PowerGard Inspection

John Deere Planter PowerGard Inspection

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John Deere PowerGard™ Inspection Form

View Your John Deere Planter Operators Manual Online

John Deere MaxEmerge™ Row Unit Inspection

John Deere Service | Put Experience to Work,  John Deere Factory Certified Technicians who know your Planter Utilize the John Deere PowerGard Inspection Process to Deliver the Maximum InSeason Productivity.

 

CUSTOMER INFORMATION                                                                    PLANTER INFORMATION

Name:

Planter hectares:

Address:

Serial number:

City and province:

Warranty end date:

Phone:                                                                    Date:

 

 

Section

Condition

Customer OK’s

Repair

 

Replacement specification

OK

Repair/ Replace

Adjust

           

 

Safety chain

 

 

 

 

Is the chain present? Does the chain show excessive wear?

Parking stand

 

 

 

 

Check for cracked welds or missing pins.

Check tyre inflation

 

 

 

 

Verify tyre pressure meets specific tyre spec.

Check wheel bolt torque

 

 

 

 

Verify specific torque value for each model in the TM.

Inspect hitch strap bolt torque

 

 

 

 

Verify specific torque value for each model in the TM.

 

Check wheel bearings

 

 

 

 

Excessive play may indicate that the wheel bearing is worn and needs adjustment or replacement.

Check all safety decals, reflectors, and SMV sign

 

 

 

 

Are all decals, reflectors and SMV signs in place and visible?

Inspect all safety shields and warning lamps

 

 

 

 

Are all safety shields and warning lights in place and operational?

Check transport lock

 

 

 

 

Verify the transport lock is present.

 

Check all electrical harnesses

 

 

 

 

Check for stretched, cracked, broken, burnt wires and connectors. No worn harnesses or broken connectors, secure as required.

 

Check frame switches and sensors

 

 

 

 

Verify functionality of frame operation including fold switches, rockshaft switches, height switch, motion sensor. Replace/repair sensor(s) as need- ed. Re-route harnesses as needed.

 

Check all drive chain components: Sprockets, idlers, transmission, bearings

 

 

 

 

Check for worn/kinked links and sprockets, purging grease/looseness, loose worn/sprockets, and proper chain tension. Follow OM for lubrication guidelines.

Inspect condition of hydraulic hoses, routings and hose supports

 

 

 

 

No leaks, fittings tight, hoses worn. Replace/ repair hose/fitting as needed. Re-route hoses as needed.

 

Inspect marker components

 

 

 

 

Check coulters, bearings, and cylinders. Ensure hardware is in place and no leaks are present. See TM for instructions on bearing replacement/ adjustment.

Rockshaft cylinder

 

 

 

 

Check for visible leaks and hose abrasion.

Rockshaft

 

 

 

 

Inspect welds and hardware.

Check marker sequence valve

 

 

 

 

Ensure markers properly alternate.

 

 

 

John Deere ExactEmerge™ and MaxEmerge™ 5 Agronomic Solutions

ROW UNITS

Parallel arm bushings

 

 

 

 

Inspect for excessive row unit looseness.

Parallel arm attaching cap screws

 

 

 

 

Check for proper torque (Grade 8.8 = 181 N-m or Grade 10.9 = 250 N-m).

Check all row unit hopper locks and disconnects

 

 

 

 

Adjust/replace to properly secure hoppers.

Inspect routing of row unit harness to seed sensor

 

 

 

 

Secure as required to minimise pinch points.

 

How to Adjust A Planter for Crop Changeover ExactEmerge

 

 

Section

Condition

Customer OK’s

Repair

 

Replacement specification

OK

Repair/ Replace

Adjust

Hopper and lid

 

 

 

 

Verified if installed and functioning correctly.

 

Seed tube

 

 

 

 

Inspect for wear against seed tube. Damage to the seed tube may decrease seed placement accuracy.

Check seed tube sensors

 

 

 

 

Perform monitor “Seed Tube Sensor Test” and verify sensor is functional through the display.

 

Seed tube guard

 

 

 

 

Inspect for wear. Replace when replacing opener blades or when the guard is no longer protecting the seed tube due to wear.

Double-disk opener shield

 

 

 

 

Ensure clearance between blade and shield.

 

 

 

 

 

 

 

 

Tru-Vee opener blade/bearing

 

 

 

 

Disk blades are sharp. Wear protective gloves and handle disks carefully to avoid being injured. Measure blade diameter using JDG11600 Opener Disk Wear Gauge or similar tool.

 

Minimum specification is 14” diameter (356 mm). If diameter is below specification or if beveled edge is worn off, replace blades.

 

Check blade edge contact:

  1. Use two small business cards, or paper of similar thickness.
  2. Slide business cards between blades until they are at each end of blade contact area.
  3. Measure distance between the two business cards and ensure that blade edge contact is at specification.

Opener blade scraper

 

 

 

 

Check scraper blade and spring for wear.

Gauge wheel arm

 

 

 

 

Proper adjustment to opener blade.

 

Gauge wheel assembly

 

 

 

 

Check that gauge wheel tyres touch blades, but still turn with minimal resistance. Gauge wheel tyres must be a maximum 1.5 mm (0.06 in) away from blades at closest point.

Gauge wheel tyre

 

 

 

 

Replace if upper lip near blade is worn off.

Gauge wheel bearing/bushing

 

 

 

 

Inspect for proper bearing retention.

 

Closing wheel handle and bushing

 

 

 

 

Inspect for proper bearing retention and excessive looseness. Check for proper alignment with seed trench.

 

Inspect closing wheel/bearing/tyre

 

 

 

 

Check for excessive runout of loose bearing. Ensure tyre is secured by rim with no cracks. Inspect for rough turning or grease purging.

 

Inspect closing wheel spring

 

 

 

 

Check for broken springs, worn hooks on springs that may break in season, and stretched springs that don’t have tension in all settings.

Depth adjusting handle assembly

 

 

 

 

Inspect wear at pivot and spring.

Row unit drive assembly

 

 

 

 

Inspect sprockets and bearing for no excessive wear or play.

 

 

 

 

 

Inspect vacuum fan

 

 

 

 

Inspect the impeller for any signs of damage – common damage from debris contact includes chips out of the impeller, blades, cracked impellers, etc. If any noticeable damage is found on the impeller, immediately replace the impeller. Additionally, inspect the impeller and the internal fan housing for signs of the impeller contacting the fan housing. See DTAC Solution 81960 for full details.

Check vacuum gauge filter

 

 

 

 

Check for dust and verify the gauge is responsive. Replace if needed.

 

 

VACUMETER

 

 

 

 

Inspect vacuum fan

 

 

 

 

Inspect the impeller for any signs of damage – common damage from debris contact includes chips out of the impeller, blades, cracked impellers, etc. If any noticeable damage is found on the impeller, immediately replace the impeller. Additionally, inspect the impeller and the internal fan housing for signs of the impeller contacting the fan housing. See DTAC Solution 81960 for full details.

Check vacuum gauge filter

 

 

 

 

Check for dust and verify the gauge is responsive. Replace if needed.

 

How to Set Up MaxEmerge™ 5 and MaxEmerge 5e Row Units

 

Section

Condition

Customer OK’s

Repair

 

Replacement specification

OK

Repair/ Replace

Adjust

Inspect brush, brush holder, baffle and chute cover

 

 

 

 

If gaps are large enough to allow seed to pass through, replace brush.

Inspect hub seal

 

 

 

 

Check for weathered or cracked conditions. Replace as necessary.

 

 

 

 

 

 

 

Inspect seed disk

 

 

 

 

  1. Check gap between disk and housing for possible seed leakage. If leaks are present, adjust meter hub.
  2. Check for wear around perimeter of disk. Wear around perimeter of disk is acceptable up to an approximate depth of 1 mm (3/64 in). A small amount of wear around disk is acceptable, however seed must not be able to leak through between disk and housing.
  3. Inspect seed cells for wear of sharp corners and residue. Replace seed disk if size of cell is significantly increased and/or residue is excessive.
  4. Small grooves or scratches are acceptable on vacuum side of seed disk.

Inspect meter vacuum seal

 

 

 

 

Inspect for large cracks or wear. Replace when necessary or when replacing seed disks.

Inspect wiper

 

 

 

 

Replace if wiper is grooved or worn excessively.

Inspect latch/handle

 

 

 

 

Ensure proper retention of meter to hopper. Replace if cracked or broken.

Inspect chamber

 

 

 

 

Check for talc and treatment buildup.

Inspect vacuum meter dust seal

 

 

 

 

Check for cracks or weathered conditions. Replace as necessary.

Inspect flex drive assembly

 

 

 

 

Make sure flex drive pivots freely.

Inspect knocker assembly (option)

 

 

 

 

Replace if knocker points are worn.

Inspect bearing

 

 

 

 

Replace if rough or purging grease.

Inspect housing

 

 

 

 

Look for visible cracks.

Inspect vacuum hoses

 

 

 

 

Replace if cracked or worn.

 

ROW CLEANERS/COULTERS

 

Row cleaners

 

 

 

 

Verified if installed and functioning correctly. Replace bent teeth/inspect bearings. Replace if excessive wear, bearings are worn out, or not operating as desired.

 

Frame mounted coulters

 

 

 

 

Inspect bearings and blade wear. Adjust bottom of coulter approximately 10 mm (3/8 in) higher than bottom of opener blades.

 

Conservation disk coulters

 

 

 

 

Inspect bearings and blade wear. Adjust bottom of coulter approximately 10 mm (3/8 in) higher than bottom of opener blades.

 

Combination coulter

 

 

 

 

Inspect bearings and blade wear. Adjust bottom of coulter approximately 10 mm (3/8 in) higher than bottom of opener blades.

 

Unit mounted coulters

 

 

 

 

Inspect bearings and blade wear. Adjust bottom of coulter approximately 10 mm (3/8 in) higher than bottom of opener blades.

 

DOWNFORCE

 

Downforce system

 

 

 

 

Verified if installed and functioning correctly. More information available in DTAC Solution 91922 (active PDF) or 108211 (IRHD).

Heavy-duty adjustable springs

 

 

 

 

Check for worn cast components and excessive slop.

(IRHD) Hydraulic fittings and hoses

 

 

 

 

Check for leaks and hose wear. Reroute/replace hoses as needed.

(IRHD) Harnesses and sensors

 

 

 

 

Check connections, pinching, and any wear to harnesses.

(IRHD) Actuator and mounting

 

 

 

 

Check for wear and leaks.

(PDF) Check harnesses and sensors

 

 

 

 

Check connections, pinching, and any wear to harnesses.

(PDF) Pneumatic leaks

 

 

 

 

Check for leaks and confirm performance. Ensure no excessive compressor run time.

 

(PDF) Compressor

 

 

 

 

Verify function and compressor turns on/off at the correct times and builds appropriate pressure (150 psi to turn off).

 

ROW COMMAND

Inspect routing of RowCommand clutch harness (if equipped)

 

 

 

 

Secure as required to minimise pinch points.

Perform RowCommand self-test (if equipped)

 

 

 

 

Verify system is functioning. Refer to OM.

 

Recommendations

Lubricate wheel bearings

Lubricate entire machine

 

 

 

 

 

Remove and lubricate meter drive assembly between coupler, washers, and outer bearing (non-Pro-Shaft drive)

 

 

 

 

 

 

John Deere Planter ExactEmerge™ | Virtual Tour

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